Screening machines
The 3D COMBI screening machine is used for precise classification and screening of the fines. The upper deck is a Recycling Waste Screen and the lower deck is a Flip-Flow Screen.
As a 2-in-1 solution, it offers you perfect sieving quality for maximum yield – and with a very small footprint.
The SPALECK 3D COMBI screening machine is designed for the precise classification of materials that are difficult to screen, as well as moist and sticky materials. Typical applications include metal recycling, construction and demolition waste, and organic materials, for example. The upper deck features a SPALECK recyclables screen deck with optional tensioning shaft cassettes or, for example, AutoCLEAN technology. The lower deck is a tensioning shaft screening machine.
3D COMBI screening ensures highly precise classification of recycled material into up to five fractions. The fine fraction is reliably screened out, and the other fractions are also of first-class quality. This forms the basis for successful sorting using, for example, eddy current sorters, NIR, X-ray, sensor, or LIBS sorting technology.
You are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More Information
MATERIAL
FRACTIONS
DESIGN+
We know from experience: Screen quality and optimum material feed are decisive for the Efficiency of the entire Recycling process.
With the 3D COMBI, you can produce up to five fractions that are cleanly separated from each other. Each individual Screening sizes offers the defined and required classification properties for the downstream sorting technology.
They thus embody our philosophy “BEST SCREENING. BEST SORTING.” which will help you achieve the best recycling results.
You are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationWhere several machines were previously required, the 3D COMBI takes on both tasks in just one process step.
SPALECK 3D COMBI screening machines have become indispensable in modern recycling plants. As a central component, they simplify the system design and can be easily integrated into the system.
Retrofitting, i.e. replacing two machines with one 3D COMBI, is also possible, as the video example shows.
Recycling plant operators benefit from high screening quality and optimized processes.
You are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationBased on your Recycling process and your goals, we work with you to configure your new 3D COMBI to be 100% tailored to your material and its Efficiency.
Take advantage of the SPALECK ModularDESIGN+ concept, which ensures that your 3D COMBI will remain fully customizable in the future—whether you’re changing materials or adjusting machine settings.
This gives you additional investment security.
You need high-performance technology for recycling and processing. Each material has its own specific requirements for Screening technology. As our SPALECK 3D COMBI was developed with leading processors, this screening machine is perfectly tailored to your needs and applications.
Recycling must be worthwhile. The 3D COMBI – like all SPALECK screening machines – is a reliable team player for your processing.
As a 2-in-1 solution, you also save money, steel construction and space requirements during installation.
From day one, it delivers ultimate Efficiency.
You can find an example of this in one of the most modern non-ferrous processing plants in Europe.
Every 3D COMBI screening machine is developed and built to process your material. It is therefore optimally tailored to your material so that your Recycling process can benefit optimally from the 3D COMBI.
We build every SPALECK 3D COMBI 100% tailored to your recycling goals. The basis is the complete process and its requirements for classifying and Fine screening your material.
Optimized for metal recycling, SPALECK 3D COMBI screening machines deliver first-class screening sizes. Contaminants, fluff from ASR, and unwanted long pieces are systematically screened out. See for yourself by conducting a screening test with your material at the SPALECK TestCenter.
High tonnages, material that is Difficult to screen – this is exactly what the SPALECK 3D COMBI is designed for. When processing Commercial waste, it reliably screens the minerals and fines and classifies the rest into the required Screening sizes for the sorting technology.
C&D Waste means harsh working conditions for the Recycling technology used. The 3D COMBI screening machines are optimally designed for Construction and demolition waste. With optimized screening panels and screen mats, and smart technology such as SmartSUSPENSION air suspension or SPALECK CONNECT technology.
We’d be happy to show you reference installations where 3D COMBI screening machines are used to produce high-quality Compost. Useful configuration options—such as protection against broken glass, Tensioning shaft cassettes in the upper deck, and the unique self-cleaning AutoCLEAN screening panel —are sure to impress.
Olde Bolhaar Eco-Service GmbH, Deutschland
Skrotfrag Group, Schweden
Skrotfrag Group, Schweden
SPALECK 3D COMBI screening machine request now
Simply send us a photo of your material and relevant key points about the project and we will get back to you as soon as possible.
SPALECK screening machines offer you the plus in high-performance screening technology. We have also developed the 3D COMBI together with and for recycling companies. Benefit, for example, from individually adjustable areas in the expansion shaft deck and the leading SmartSUSPENSION air suspension system.
The 3D COMBI screening machines offer reliability and performance for your processing and are developed for demanding continuous operation. Together with you, we adapt the machine optimally to your line so that you benefit from optimum Machine availability.
Customizable, optimized screening panels and leading SPALECK screening technology: This is what every SPALECK 3D COMBI offers. This gives you the perfect machine setting for your material. The aim is to achieve the best screening results and a screening machine that is an important component and a true performance driver for your system.
Time is money. That's why maintenance of your 3D COMBI is efficient and user-optimized. Take advantage of smart features such as our fully automatic LubricationCONTROL central lubrication system and SPALECK CONNECT technology. And most importantly: You can count on our service. Worldwide.
3D COMBI screening machines perform the multi-stage classification of recycling materials in recycling plants in just one step. Their particular strength is their first-class screening capacity and screening quality, which is the essential basis for sorting, recovering and further processing the recycling materials. You can find typical applications here:
When recycling Construction and demolition waste, the 3D COMBI does a great job. The fines are effectively separated, e.g. with Screening sizes of 0 - 20 mm, and the rest of the material is classified for subsequent sorting. Typical Screening sizes are 20 - 60 mm, 60 - 120 mm and larger than 120 mm. Downstream sorting technology such as eddy current sorters or sensor sorters are specifically supplied with the correct material size.
Commercial waste consists of very heterogeneous material. The fine fraction must be kept away from the sorting equipment, while the rest must be sorted into clearly defined material sizes. Typical classifications include fractions such as 0-20 mm, 20 - 60 mm, 60 - 120 mm and > 120 mm. This creates ideal conditions for downstream sorting technology.
3D COMBI screening machines have become an integral part of metal recycling. Internationally, they help to optimize sorting. The reason: they deliver up to 5 fractions with which the non-ferrous metals can be optimally recycled. With our philosophy BEST SCREENING. BEST INFEED. FOR BEST SORTING QUALITY. 3D COMBI screens make a significant contribution to Efficiency in metal recycling.
Recycling Electronic waste requires a lot of experience and the right technology. The 3D COMBI screening machine offers both. It helps to separate contaminants in a targeted manner and to concentrate on the profitable, trouble-free processing of electronic waste. It also delivers clean grain belts with a focus on the downstream sorting technology.
Recycling Waste Screens are used for coarse classification and separation of organic material streams such as biowaste or compost. Larger components are reliably separated and prepared for downstream processes. Uniform fractionation facilitates further processing and ensures better process control throughout the plant. In practice, the SPALECK Tensioning shaft cassettes are often used in combination with a Flio-Flow Screening process, e.g. for very moist and sticky material. Alternatively, the SPALECK AutoCLEAN screening technology is used here.
South Africa, the Middle East, North and South America, Asia, Europe or Australia – we will be happy to show you reference plants with SPALECK Screening technology for your material.
You are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationYou are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationYou are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationYou are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationYou are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationYou are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationYou are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More Information
Quickly & easily send an email with the subject “Interesting Screening technology for our new plant” to your colleague, boss or yourself. Our mail template will help you in a matter of seconds. Try it out now.
With a day of testing at the SPALECK TestCenter, you’ll discover what your material is really made of—and what your new 3D COMBI is capable of. Take advantage of this free SPALECK service and benefit from the best Screening results for your processing operation.
Put SPALECK technology through its paces. With your material and on two top-equipped Recycling lines. In the TestCenter, we develop solutions for demanding recycling tasks on a daily basis – always together with and for our customers.
Efficiency classification
Fine screening for your materials
Optimizes the feed for your sorting devices
Reliable coarse screening & pre-separation
Optimum material feed and distribution
Cleaning-free material transport of Slag & Co.
Screening for dewatering Material flows
Reliable material supply in your Recycling process
SPALECK screening technology always and everywhere available
There is hardly any recycling material for which a screening machine cannot be used. The materials include heavy and light materials, large to very small Particle sizes, moist and wet materials, as well as dusty or dry screened materials.
SPALECK screening machines do a great job in the recycling sector, the chemical and food industries as well as in the stone and earth sector.
Here we are screening and conveying, among other things:
and hundreds more materials.
A screening machine is used to separate and classify the material to be screened according to Particle size. The aim is to use Screening technology to divide the feed material of different sizes into size classes. The screening machine is used to separate the screened material according to size. The screening process is also known as classification. During the screening process, the material is cleanly and reliably separated into the desired Screen fractions.
Screening machines are also used for dewatering or Control screening. Typical applications are therefore Classifying, Controlling and Protecting, Separating, Dewatering and Separating Clumps.
In our videos you will find numerous explanatory and application videos of screening machines.
Screening quality is very important in recycling because it lays the foundation for good sorting quality. Screening machines are therefore indispensable for the recycling process of most recyclable materials. The more accurate the Screening process is, the better the overall recycling result will be. This is because optimum screening quality enables downstream recycling machines such as magnetic sorters, eddy current sorters, X-ray sorters, NIR sorters or air separators to process the individual fractions in the best possible way. In the circular economy, screens therefore play an important role in the recovery of recyclable materials and raw materials.
Screening by particle size is essential for processing and recycling.
This is because the downstream sorting devices (e.g. eddy current separators, air classifiers, sensor sorting devices, X-ray sorters (XRT / XRF), NIR sorting devices, LIBS technology) can only achieve optimum economic results with very clean fractions.
Depending on the type of screening machine, these are used for screening and classification into the following particle sizes and applications:
– Coarse screening & pre-separation
– Classification screening
– Fine screening
– Dewatering
– Control screening
– GMP-compliant screening
Depending on the type of screening machine, screening machines are available in very different sizes:
While GMP-compliant screening machines in food production are generally smaller, we produce our screening machines for recycling as standard in sizes of up to 2 x 10 m or 3 x 10 m.
There are also Single-deck, Double-deck and also Three-deck screening machines.
Screening machines are available as mobile screening plants on the one hand and as stationary screening machines on the other.
The following types of screening machines are available, which you can find in the overview:
Vibrating screens
– Vibrating conveyors
– Vibrating screens
– Elliptical screens
– Linear vibrating screens
– Banana screens
– Eccentric screens
– Setting machines (often for sand and gravel processing)
Flip-flow screens
– Single-deck Flip-flow screen
– Double-deck Flip-flow screen
Other
– Drum screeners
– Flat screening machines
– Laboratory screening machines
– Centrifugal screening machines
– Tumbler screening machines
– Drainage screens
– Wet screening machines
Yes, SPALECK produces screening machines with three screening decks.
Three-deck screening machines from SPALECK are mainly used in the food and process industries, where several fractions are required simultaneously.
In the classic recycling sector, SPALECK mainly relies on single- and double-deck screening machines, with which – depending on the machine type – up to five fractions can be produced.
Yes, SPALECK also manufactures screening machines in the color of your choice. In addition to the technical design, the machine can also be visually adapted to your system or corporate design.
Yes, SPALECK specifically helps recycling companies to improve their Screening processes.
The SPALECK TestCenter is often used for this purpose:
The aim is to achieve higher product quality, better separation and more stable processes.
Find out more in the TestCenter section.
The special feature of SPALECK screening machines is that they are individually designed for your process and your material.
Each machine is matched to:
The ModularDESIGN+ concept also offers:
SPALECK ensures consistently high quality thanks to its high level of in-house vertical integration in metal processing and Machining.
Yes, SPALECK supplies screening machines and conveyor systems worldwide.
Projects are planned, implemented, and managed internationally.
Find out more in the references section. Or find the right contact person for your country directly here.
Yes, SPALECK can help to improve existing screening processes – even with third-party machines.
Typical problems are
SPALECK analyzes your material and your process and develops an optimized Screening solution based on this.
Thanks to the ModularDESIGN+ concept and special screen linings:
You can find practical examples in the References section.
A test day at the SPALECK TestCenter is free of charge for you. You only bear the transportation costs for your material.
Test execution, analysis and technical evaluation are included and help you to optimize the planning of your system and the overall process.
More information in the TestCenter section.
The optimum configuration of a SPALECK screening machine is determined together with you.
Among other things, the following are taken into account:
To validate the design, SPALECK uses the SPALECK TestCenter, where your material is tested under real conditions.
Find out more in the SPALECK TestCenter section.
The delivery time of a SPALECK screening machine is agreed individually with the customer.
It is based on:
SPALECK reacts flexibly to changes, e.g. with:
We will be happy to provide you with details on project management in person via WhatsApp or in a short meeting.
Yes, recycling companies can buy screening machines directly from SPALECK. SPALECK supplies both individual machines and complete solutions.
SPALECK also works closely with on request:
together to optimally integrate the Screening technology into your overall system.
For more information, see Screening machines for recycling.
The SPALECK service for screening machines is available internationally and is designed for high reliability.
Customers benefit from:
SPALECK also offers SPALECK Connect, a predictive maintenance system that can be easily integrated into existing systems.
Find out more in the Service section.
You are currently viewing a placeholder content from Vimeo. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationYou are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationYou need to load content from reCAPTCHA to submit the form. Please note that doing so will share data with third-party providers.
More InformationYou need to load content from reCAPTCHA to submit the form. Please note that doing so will share data with third-party providers.
More Information
