Reduce costs and conserve resources
through customized solutions
Treated process water protects your infrastructure and reduces operating costs. Through precise parameter control, we ensure the availability of your equipment, minimize maintenance requirements, and optimize resource consumption—for production without compromise.
Avoid unplanned downtime caused by mineral deposits or corrosion. Precise water treatment protects your sensitive components and ensures the smooth, continuous operation of your production lines by providing conditioned process water.
Significantly reduce your ongoing operating costs through optimized energy consumption and smart water management. Efficient filtration systems and state-of-the-art processes such as reverse osmosis enable highly efficient water recycling. This will drastically reduce both your fresh water consumption and your expensive wastewater charges. These enormous savings in resources, combined with reduced chemical usage, ensure that your system pays for itself very quickly.
Ensure the quality of your products. By precisely monitoring water parameters, you can eliminate quality fluctuations in production that may result from variations in the composition of raw water or well water.
Protect your investments. Clean, treated process water drastically reduces mechanical wear on pumps, valves, and seals, which significantly extends the service life of your entire infrastructure.
During operation, the quality of the process water is the key factor in determining the service life of your machines. Even slight deviations in water parameters can lead to consequential damage. With our specialized water treatment systems and processes, we identify and remove precisely those substances that pose a risk to your processes—ensuring trouble-free operation and increased efficiency.
Not every type of contamination can be easily categorized. Whether it’s organic contaminants, chemical residues, contaminated wastewater, or cutting-edge hazardous substances such as PFAS: We configure our water treatment systems and processes precisely to ensure that even the most challenging parameters are reliably managed. We find the most cost-effective way to ensure compliance with regulatory limits for every type of pollutant load.
Iron and manganese build up as stubborn deposits in your systems, leading to clogged nozzles and reduced flow rates. Our comprehensive solutions combine, for example, targeted aerobic processes with high-performance filtration systems to remove these substances from well water before they put a strain on your infrastructure.
Excessive salt content has a corrosive effect on metals and leaves stains on workpieces. By using our SPALECK water treatment systems, we precisely reduce conductivity, thereby contributing to a chemically stable process and reliable results in surface engineering.
Mineral deposits drastically increase the energy requirements of your processes. Our water treatment process uses highly efficient water softening systems that remove hardness-causing substances from the water. This is how we optimize the efficiency of your entire water-carrying systems, prevent costly scale buildup, and extend the service life of your filtration systems and production equipment.
In circulation systems, sand, rust, or fine particulate matter act like sandpaper on pipes, pumps, and fittings. We integrate robust sedimentation stages and multi-stage filtration systems into your process chain to maintain the mechanical integrity of your pumps and valves.
Microorganisms form slimy deposits that reduce cooling efficiency and shorten maintenance intervals. With our complete water treatment systems, we ensure the microbiological purity of your water treatment process without corroding the materials in your system.
Even the smallest amounts of emulsified oils can damage expensive components in your equipment. Using specialized flotation processes, we reliably remove these light materials from process water, thereby ensuring the service life of all your industrial filtration systems.
The targeted treatment of process and service water is the foundation for long-lasting and trouble-free production processes. We will work with you to determine, through a thorough initial analysis, whether your existing water resources can be optimally treated to meet the specific requirements of your facilities. Our systems reliably reduce harmful scale-forming substances and the risk of corrosion, ensure the availability of your equipment, and sustainably lower your operating costs through optimized maintenance intervals.
First, all undissolved solids—such as sand, rust, or suspended solids—are removed through targeted filtration. Our robust filtration systems serve as the first line of defense in protecting downstream valves and pumps in industrial applications from mechanical wear and premature failure.
In this step, dissolved substances are neutralized. De-icing, softening, and chemical-physical precipitation and separation lay the foundation for clean pipes, while ion exchange softens the water. This water treatment prevents scale buildup and ensures the energy efficiency of your entire infrastructure.
For processes that require the highest level of purity, we rely on membrane technology. Reverse osmosis removes dissolved salts and organic molecules almost entirely. This produces ultra-pure water that prevents corrosion and guarantees perfect surface results.
The final step ensures biosafety. Modern processes neutralize germs and bacteria. This prevents the formation of biofilms in your systems and ensures hygienically sound water treatment and industrial water use.
Every requirement for process water is unique. We combine proven mechanical methods with innovative chemical and biological processes to tailor your water treatment precisely to your industrial processes. Discover our modular technologies for maximum process reliability and efficiency.
This process uses microorganisms to break down organic contaminants in an oxygen-free environment. It is ideal for concentrated wastewater, reduces sludge production, and often allows for the recovery of biogas for internal energy use.
Through the controlled supply of oxygen, specialized bacteria break down organic matter with high efficiency. This water treatment process ensures consistent parameters in the process water.
Our mechanical filtration systems serve as the primary barrier against undissolved substances in process water. By using various media, abrasives, suspended solids, and microparticles are reliably removed to protect your production equipment and nozzle systems from wear.
If standard filters are insufficient to achieve the required quality of process water, the membrane process removes dissolved salts and the finest contaminants at the molecular level. The result is high-purity process water that prevents corrosion and meets the most stringent industrial requirements.
Electrical pulses trigger reactions that bind even the finest colloids and hard-to-degrade contaminants in industrial wastewater. This technology enables precise processing in situations where traditional methods reach their limits—efficiently and with minimal maintenance.
Spaleck Wassertechnik GmbH
6 Robert-Bosch Street
46397 Bocholt
Phone: +49 2871 2134 – 0
E-mail: info@spaleck.de
If you have any questions about SPALECK water technology, our experts will be happy to assist you.
Here are some questions about the treatment of process and service water using SPALECK water treatment technology. If you have any questions, just send us a message.
Yes, our concepts for industrial water treatment are modular. We integrate new stages such as reverse osmosis or flotation cells seamlessly into your existing piping topology and control technology.
Intelligent recycling enables companies to reduce their fresh water requirements by up to 70 % to 90 %. In addition, high wastewater charges and heavy polluter surcharges are eliminated as the water is cleaned and reused internally by specialized filter systems.
Although city water is subject to strict drinking water regulations, it often contains hardness constituents (lime) or chlorides, which lead to corrosion or deposits in industry. Through targeted refinement using reverse osmosis or softening, we adapt the water precisely to your machine parameters, which massively extends the service life.
In industrial practice, process water is usually used for technical purposes (cooling, steam generation, cleaning), while industrial water is often used as an umbrella term for water that does not require drinking water quality but must meet specific process requirements. Both require precise water treatment to prevent damage to the infrastructure.
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