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Coarse screening & pre-screening

Screening machines for fertilizers

We produce high-performance screening machines with very precise screen cuts for fertilizer production and the manufacture of fertilizer granulates.

Industrial Screening Machine for Fertilizer Production

Precise Classification

For Consistent Product Quality

Economical production

Top-Notch Screening Quality

ModularDESIGN+

100% customizable

Your Experts in Fertilizer Screening Machines

We would be happy to advise you on the optimal design for your fertilizer screening machine.

Suitable for the following types and varieties of fertilizer

Examples of Use

Typical examples of applications for our fertilizer screening machines are the following types of fertilizer and fertilizer types:

  • Mineral fertilizer
  • Nitrogen fertilizer
  • Calcium ammonium nitrate
  • NP fertilizer
  • NK and NPK fertilizers
  • Ammonium nitrate
  • Ammonium sulphate
  • Fertilizer with urea
  • Phosphate fertilizer
  • Monoammonium phosphate (MAP)
  • Diammonium phosphate (DAP)
  • Triple superphosphate
  • Potash fertilizer
  • Potassium sulphate
  • Potash crude salt
  • Potassium chloride
  • Lime fertilizer
  • Lime
  • Magnesium lime
  • Lime fertilizer
  • Burning cold
  • Converter lime
  • Trace element fertilizer
  • Selenium fertilizer
  • Compound fertilizer
  • but also organic fertilizers such as compost

We would be happy to advise you on which screening technology is best suited for your types of fertilizer.

You can also use our SPALECK TestCenter, where we can screen and classify your fertilizers together.

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Quick Inquiry

A screening machine separates fertilizer into different particle sizes.

What is screening technology used for in fertilizer production?

Quality & environmental protection

Screening machines play an important role in quality assurance in fertilizer production. They also help to ensure that the legal requirements for fertilizers are met. They are therefore essentially used for

  • Inspection screening and protective screening (contaminants, lumps, clumps)
  • Dedusting of the fertilizer
  • Classification by size
  • used as granule screening machines
Rendering of a tension-shaft screen machine by SPALECK. Thanks to SPALECK's ModularDESIGN+ concept, all screening machines are 100% optimized for the customer's specific application and objectives.

Design and equipment of fertilizer screening machines

Modular design for your application

Different types of screening machines and machine configurations can be used for screening fertilizers. These include, among others:

Advantages​

SPALECK Screening Technology for Optimal Fertilizer Quality

  • Optimum sieving results even with sticky and moist fertilizers
  • Reliable Screening for Inspection and Protection
  • Precise classification of fertilizers according to granule size
  • Clean screen cuts for the highest end product quality
  • Efficient and economical production processes
  • Good scalability for high flow rates
  • Adaptable to different fertilizers

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More Information

Optimized and adaptable to different pellet sizes

Classification of the fertilizer

As a manufacturer of screening machines, we build machines tailored to your application. It is usually possible to enable pre-planned product changes of the granulate sizes by adapting the screening machine.

One example of this is a flip-flow screening machine. Their screen mats can be quickly adjusted when the batch is changed.

For example, fertilizer granules with a grain size of 0-3 mm and 3-8 mm can be sieved in one batch. With a different type of fertilizer, for example, 0-2 mm, 2-6 mm and 6-9 mm. In this case, the sieve mats are simply changed accordingly. You can find a video showing how this works at www.spaleck.de/videos.

A tractor is spreading fertilizer on a field. This shows how much fertilizer is needed worldwide.

Designed for high tonnages

Scalable production quantities

Our fertilizer screening machines are often designed for a high tonnage. The material is usually very demanding. It can be sticky, moist and also abrasive. Typical processing quantities are 100t/h or even 150t/h. Of course, we also realize smaller or larger machines with our plant engineering.

Comparison of sieve fractions in fertilizer production: On the left is the fraction smaller than 2 mm (10% of the total in this project); in the middle is the target grain size of 2–8 mm (89% of the total in this project); and on the right is the oversize fraction larger than 8 mm (1% of the total).

Precise separation of fertilizer

Application example: Lime fertilizer

With SPALECK screening technology, the precise removal of unwanted fine dust and oversized particles from mineral lime fertilizers is a breeze. In this case, a flip-flow screen was used to maximize the quality of the end product.

A man in a white shirt is pointing to the right with his finger
A man in a white shirt is pointing to the right with his finger

Fertilizer production - why quality matters

SPALECK TestCenter

Fertilizers have become an integral part of modern agriculture. At the same time, environmental protection must be taken into account. For example, over-fertilization must not occur.

This is why modern technology is used in fertilizer production. Only with their help is it possible to produce high-quality fertilizer economically.

Here at SPALECK, we partner with many leading fertilizer manufacturers and work with them to develop reliable and highly selective screening technology.

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