Examples of use

Typical examples of applications for our fertilizer screening machines are the following types of fertilizer and fertilizer types:

  • Mineral fertilizer
  • Nitrogen fertilizer
  • Calcium ammonium nitrate
  • NP fertilizer
  • NK and NPK fertilizers
  • Ammonium nitrate
  • Ammonium sulphate
  • Fertilizer with urea
  • Phosphate fertilizer
  • Monoammonium phosphate (MAP)
  • Diammonium phosphate (DAP)
  • Triple superphosphate
  • Potash fertilizer
  • Potassium sulphate
  • Potash crude salt
  • Potassium chloride
  • Lime fertilizer
  • Lime
  • Magnesium lime

We will be happy to advise you on which screening technology is best suited to your fertilizer types. You can also use our SPALECK TestCenter, where we can screen and classify your fertilizers together.

Düngemittel nach Kontrollsiebung mit Siebmaschine

What is screening technology used for in fertilizer production?

Quality & environmental protection

Screening machines in fertilizer production make an important contribution to quality assurance. They also help to ensure that the legal requirements for fertilizers are met. They are therefore essentially used for

Design and equipment of fertilizer screening machines

Modular design for your application

Different types of screening machines and machine configurations can be used for screening fertilizers. These include, among others:

  • Single-deck flip-flow screening machines
  • Double-deck flip-flow screening machines
  • Screening machines with wire mesh
  • Dedusting screening machines
  • Screening machines with special mesh or screen mats against abrasion
  • Screen technology with cover
  • Directly excited or linear vibrating screens
Blick auf das Spannwellenunterdeck einer Siebmaschine für Düngemittel. Hier mit FSC Technologie von SPALECK gegen Langteilverschleppung.

Advantages

  • Optimum sieving results even with sticky and moist fertilizers
  • Reliable control and protective screening
  • Precise classification of fertilizers according to granule size
  • Clean screen cuts for the highest end product quality
  • Efficient and economical production processes
  • Good scalability for large volume flows
  • Adaptable to changing fertilizers
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Optimized and adaptable to different pellet sizes

Classification of the fertilizer

As a manufacturer of screening machines, we build machines tailored to your application. It is usually possible to enable pre-planned product changes of the granulate sizes by adapting the screening machine.

One example of this is a flip-flow screening machine. Their screen mats can be quickly adjusted when the batch is changed.

For example, fertilizer granules with a grain size of 0-3 mm and 3-8 mm can be sieved in one batch. With a different type of fertilizer, for example, 0-2 mm, 2-6 mm and 6-9 mm. In this case, the sieve mats are simply changed accordingly. You can find a video on how this works at www.spaleck.de/videos.

Designed for high tonnages

Scalable production quantities

Our fertilizer screening machines are often designed for a high tonnage. The material is usually very demanding. It can be sticky, moist and also abrasive. Typical processing quantities are 100t/h or even 150t/h. Of course, we also realize smaller or larger machines with our plant engineering.

In der Landwirtschaft kommen große Mengen von Düngemitteln zum Einsatz, wie hier auf dem Bild mit dem Trecker und dem Dünger. Grundlage dafür ist vorher schon eine leistungsstarke Düngemittelproduktion. Auch mit Hilfe von SPALECK Siebmaschinen.
Vergleich von Siebschnitten einer Düngemittelsiebung von SPALECK

Precise separation of fertilizer

Application example: Lime fertilizer

With the help of SPALECK screening technology, the precise screening of unwanted fine dust and oversized particles from mineral lime fertilizers is child’s play. In this case, a flip-flow screen was used to maximize the quality of the end product.

Fertilizer production – why quality matters

Fertilizers have become an integral part of modern agriculture. At the same time, environmental protection must be taken into account. For example, over-fertilization must not occur.

This is why modern technology is used in fertilizer production. Only with their help is it possible to produce high-quality fertilizer economically.

At SPALECK, we are partners with many leading fertilizer producers and work with them to develop reliable and selective screening technology.

We cordially invite you to visit our SPALECK TestCenter to see for yourself. We would be happy to test your fertilizers with you to find the optimum screening technology.

Modernste Siebmaschinen im SPALECK Testcenter
Frank Spaleck | Sales Manager
Frederic Müggenborg | Technical Sales
Frederik Stening | Manager Application Technology
Tom Willing | Team Lead Spare Parts
Andreas Ahler | Managing Director

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